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The main sections of the museum are listed below;
Metal Fatigue
Manufacturing Faults
Bicycle Components
Corrosion
Polymers
Composite Materials
Tools of the trade, some ways to investigate problems;
Photoelasticity
Dye penetrant testing
Glossary
of materials engineering terms
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Glossary of materials engineering terms - 3
SEM- Scanning Electron Microscope;
Method for examination of material surfaces
using a high cost microscope with a focused electron beam for
imaging. Can produce a high magnification, large depth of field
image which allows detailed exploration of fracture surfaces.
Non-conducting materials such as ceramics, glasses and polymers
usually need coating with a thin conductive layer (e.g. gold
or carbon) to prevent static build-up. (Picture
of a SEM)
Stress corrosion;
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When there is an unfavourable combination
of susceptable microstructure, suitable environment and a
local stress then cracks and pits can propogate at higher
rates than expected. The precise mechanisms are complex.
Stress relaxation;
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When components are subjected to a constant
displacement they contain an internal stress. It is possible
for atomic or molecular reorganisation to occur to reduce
this internal stress, eventually to zero. This may be by
creep mechanisms in metals and ceramics and viscoelastic
strain in polymers. The component then takes the shape of
its displaced form even when the load is removed. An opposite
displacement is required to return it to its original shape.
Striations;
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Surface markings associated with an advance
of a fatigue crack in a single load cycle. Not usually visible
to the naked eye. Their absence at high magnification does
not exclude a fatigue mechanism.
Viscoelastic strain;
Many polymeric materials have strain responses
that have classical elastic components and an additional
viscous flow component that is time dependant. The imposed
strain creates a initial stress similar to that generated
in a material that obeys Hooke's Law. However over time this
stress will reduce due to internal rearrangement by viscous
flow.
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